Plastic Bag Folding, Sealing & Cutting Combo Machine : Boost Your Efficiency with This All-in-One Solution

At World Steel Machinery, we understand that innovation drives success in the manufacturing industry. Our Plastic Bag Folding, Sealing & Cutting Combo Machine is an automated bag-making solution designed to streamline production by integrating plastic film folding, sealing, and cutting into one efficient system. This multi-functional packaging machine ensures faster, more efficient bag production, helping businesses reduce costs and increase output.

World Steel Machinery’s advanced system automates the entire production line by integrating the folding, sealing, and cutting processes into one continuous operation. Here’s a breakdown of how each step works：

Precision Folding Process

As the plastic film feeds into the machine, it’s immediately folded in half using precise servo motor control. The film passes through guides and rollers that align the material perfectly, ensuring an even fold. Unlike traditional processes, there is no waiting period for the fold to settle, which can take up to several days in older systems. Instead, our Bag Making Machine achieves instant results, eliminating the need for separate folding equipment.

Sealing & Cutting Mechanism

Sealing & Cutting Mechanism Once the film is folded, the machine proceeds to the simultaneous sealing and cutting stage. Using programmable sealing controls, the side edges of the folded film are sealed using heated elements, while the cutting process occurs concurrently. The sealing time is manually adjustable based on the specific characteristics of the material being processed, ensuring optimal heat application for different film types. This manual control allows operators to fine-tune the sealing time, adapting it to the unique properties of each material.

One of the standout features of our machine is its built-in Parameter Preset mode, allowing operators to manually save the optimal settings after each test run. When producing the same thickness and size of material in the future, users can recall the saved parameter preset with a single touch, ensuring consistency in production conditions every time. This feature not only improves efficiency but also ensures uniformity across multiple production runs.

Additionally, the machine's EtherCAT servo motors precisely manage the sealing and cutting processes. Regardless of the machine's operational speed, the heat sealing time remains consistent, ensuring uniform seal strength and preventing any discrepancies caused by speed variations. The cutting mechanism is perfectly synchronized with the sealing process, delivering clean, precise cuts while maintaining the integrity of the seals. This simultaneous action minimizes the need for frequent adjustments, reducing downtime and boosting production efficiency.

Unique Features for Enhanced Performance

To ensure optimal performance and adaptability, our new Plastic Bag Folding, Sealing & Cutting Combo Machine machine is equipped with several standout features：

• EtherCAT Servo Motor Control：

  Precision is key, and with nine servo motors controlling the machine’s sealing, feeding, and conveyance systems, you can expect consistent, high-quality output. The intelligent motor control also enhances overall operational efficiency.

• Automated Sealing Control：

  We’ve integrated programmable sealing control that allows for automatic adjustments based on production speed. This ensures each bag is sealed with consistent heat, maintaining quality even at high production speeds.

• Beckhoff PLC System with Remote Monitoring：

  The real-time data tracking system not only monitors motor torque and energy consumption but also allows remote access for easy control and adjustments. This ensures optimal machine performance while reducing energy usage, aligning with today’s sustainability goals.

• Automatic Consumable Notifications：

  Downtime is costly, so our system includes a built-in notification feature for consumable parts, such as heater replacement reminders, to keep your machine running smoothly.

• Tension Control for Material Handling：

  Our fully automatic tension control system ensures the material is managed with precision throughout the production process, reducing waste and improving product consistency.

• Advanced Stacking System：

  The machine’s upper and lower moving stacking design allows for easier collection of finished products, streamlining the entire workflow from start to finish.

Materials and Construction

This machine is crafted from durable, high-grade steel and reinforced with corrosion-resistant coatings, ensuring long-lasting performance even in demanding industrial environments. Its choice of materials guarantees smooth operation over extended periods, with minimal wear and tear, reducing the need for frequent maintenance.

It is specifically designed to handle materials such as OPP, BOPP, and CPP films with thicknesses of up to 50 microns; it can handle a maximum material width of 560 mm and a product length of up to 280 mm, offering adaptability for diverse production needs. These materials are commonly used in industries ranging from food packaging to textiles, making this machine a versatile solution for a wide array of applications.

Key Specifications

• RAW Material Width：Up to 560 mm. After the single-layer material is folded, the width becomes 280 mm.
• Product Length：Maximum of 280 mm.
• Production Speed：Capable of producing up to 200 pieces per minute per line, with a maximum line speed of 28 meters per minute. This level of efficiency enables manufacturers to meet high-volume production demands without sacrificing quality.
• Power Requirements：Adaptable to various local voltage standards, ensuring smooth integration into different manufacturing environments worldwide.

Watch our Plastic Bag Folding, Sealing & Cutting Combo Machine in action!

Applications Across Industries

The machine’s ability to handle various film materials with thicknesses up to 50 microns makes it a versatile tool for a wide range of industries. From food packaging to textiles and consumer goods, the Folding, Sealing, and Cutting Bag-Making Machine is designed to meet the needs of businesses that require high-quality, high-speed production.

• Food Packaging：

  The precision folding, sealing, and cutting process ensures that bags are airtight, which is critical for maintaining the freshness and hygiene of packaged food products.

• Textiles：

  For garment packaging or similar products, the machine’s flexible handling of different film types and sizes allows for a variety of packaging options, helping manufacturers adapt to changing demands quickly.

• Consumer Goods：

  Businesses looking to meet the rising demand for sustainable, eco-friendly packaging can use this machine to produce reusable and recyclable bags, meeting both consumer expectations and environmental regulations.

Enhance Your Business Efficiency

As businesses strive to stay competitive, the need for automation and reduced resource consumption is more pressing than ever. World Steel Machinery’s Plastic Bag Folding, Sealing & Cutting Combo Machine doesn’t just consolidate critical manufacturing steps—it redefines what’s possible in terms of efficiency, speed, and adaptability. The ability to fold, seal, and cut plastic films in one smooth, automated process can lead to significant time and cost savings. By reducing the need for multiple machines and manual handling, businesses can enhance their overall productivity and cut down on operational expenses.

Whether you're looking for an all-in-one solution or exploring other types of bag-making equipment, our Quick Guide to Side Seal Bag Making Machine provides valuable insights into how side seal machines can benefit your production line.

Ready to boost your production efficiency and achieve seamless folding, sealing, and cutting? Upgrade your packaging line with World Steel Machinery’s innovative solution, designed to streamline your workflow, reduce labor, and enhance output. Contact us today to learn how this technology can transform your manufacturing process to fit your needs and drive your business forward.